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Die-cutting is a fabrication process which is used to cut, form, and shape rolled metal & sheets. There are several methods of die-cutting, such as flatbed, rotary, laser, and press. The flat bed procedure involves cutting, embossing, waste strip, or blank separation of various types of sheet material. Owing to its high accuracy and precision, this method of die-cutting has gained popularity in the packaging & labeling industries. Flat bed die cutting machines come equipped with cutting, creasing, and engraving attributes. They can either be offline or inline with a printing press. They may also be bought as a stand-alone unit. Here’s an overview of the features of this popular die-cutting procedure:
Materials that can be cut through Flatbed procedure
Some of the materials that can be processed through this method are light papers, boards, plastics, corrugated boards, and some metals.
This procedure is widely used in packaging, labeling, and commercial printing industries.
Components of Flat-bed machine
Though each die cutter may have various components based on the application, yet there are some elements that are common to all the machines, such as:
Feeder/ Loader: This section of the unit comes outfitted with suction heads that transport sheet material from the pile to the machine in feed.
In-Feed: This section is responsible for controlling the movement & transportation of each individual sheet. With the help of mechanical or dynamic registration, the in-feed also registers the sheet material to the cutting tools.
Stripping Section: The stripping section functions as a waste removal unit, which aids in getting rid of internal waste, side, and rear trims. The two tools, upper and lower, work together to remove the excess material.
Blank Separation Section: This tool makes use of dedicated blanking tools to move individual cartons from the sheet material.
Delivery: In the absence of a blank separation section, the delivery creates a pile of full sheets or blanks.
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